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Podiatry Putty

Podiatry Putty has different uses due to their rubber-like nature, allowing them to be shaped and moulded for different purposes. These products are used for moulding interdigital wedges, toe separators, dorsal toe protectors and orthodigital splints.

Whether you’re addressing issues like bunions, hammertoes, overlapping toes or other toe and foot irregularities, our putty offers the perfect solution. It is easy to mould, allowing podiatrists to craft bespoke devices that fit precisely and comfortably, ensuring targeted relief and improved patient comfort. Additionally - our Podiatry Putty is hypoallergenic and non-toxic.

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Manufacturing Interdigital Silicone Orthoses

Guide for Podiatrists

Interdigital silicone orthoses are essential tools in podiatric care, offering relief from various foot conditions such as bunions, hammertoes and interdigital corns. These custom-made devices help realign toes, reduce pain and prevent further deformities. 

We explore the process of manufacturing interdigital silicone orthoses, highlighting the materials, orthoses production techniques and best practices for podiatrists.


Understanding Interdigital Silicone Orthoses

Interdigital silicone orthoses fit between the toes, providing cushioning, alignment and pressure relief. These orthoses are typically made from mouldable silicones, favoured for their flexibility, durability and ease of use.


Materials Needed

  • Mouldable Putty / Silicone: Types include Otoform KC and Fresco Silicone Putty.
  • Catalyst Hardening Paste: Used to achieve the desired consistency.
  • Measuring Tools: Spoons or scales for accurate measurement.
  • Mixing Tools: Bowls and spatulas for mixing.
  • Modelling Tools: Spatulas, moulds and shaping tools.


Step-by-Step Manufacturing Process

1. Assessment and Measurement

Begin with a thorough assessment of the patient's foot condition and take accurate measurements to determine the size and shape of the orthosis required.

2. Material Preparation

Mix the silicone and catalyst hardening paste accurately. Achieve a uniform, putty-like consistency that is pliable yet firm enough to hold its shape.

3. Moulding the Orthosis

Shape the mixed silicone putty into the desired form using modelling tools. Make custom adjustments to ensure a precise fit, often involving multiple fittings with the patient.

4. Curing the Silicone

Allow the orthosis to cure, typically taking a few hours to overnight. Check for rough edges and make final adjustments for comfort and effectiveness.

5. Fitting and Patient Education

Fit the finished orthosis to the patient and provide instructions on how to wear and care for it, including cleaning and signs of wear and tear.


Best Practices for Podiatrists

  • Patient-Centered Approach: Prioritise the patient's comfort and specific needs.
  • High-Quality Materials: Use high-quality silicone putty and catalysts for durability and effectiveness.
  • Regular Follow-Ups: Schedule follow-ups to monitor the effectiveness and make necessary adjustments.
  • Continuing Education: Stay updated with the latest techniques and materials.


Typical Applications

Case Study: Bunions

A patient with a severe bunion experiences reduced pain and improved mobility after using a custom interdigital silicone orthosis.

Case Study: Hammertoes

An interdigital orthosis alleviates pressure and friction for a patient with hammertoes, leading to increased comfort and reduced pain.

Case Study: Interdigital Corns

A custom orthosis provides cushioning and reduces friction, helping a patient with interdigital corns experience significant pain relief.

Further Reading

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    It is designed to help UK customers, clinicians and informed patients choose the most suitable product for everyday heel pain support.

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    Feet Facts - 101 Fun and Interesting Stats

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  • Curing Plantar Fasciitis

    April 23, 2026

    Curing Plantar Fasciitis: A Research-Backed Guide

    If left untreated, plantar fasciitis can lead to chronic pain and even affect mobility. This guide delves into research-backed treatments, exercises, and lifestyle adjustments to help manage and cure plantar fasciitis.

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    Heel spurs can cause discomfort and foot pain, but using the right heel cushion pads can help prevent and relieve symptoms. Different materials offer unique benefits, so choosing the right option can make a big difference. Here’s a guide to silicone, gel, and PORON heel cushions and how they can help.