EVA Foam Sheet
SHOW PRICES WITH OR WITHOUT VAT? MANY BUSINESS CUSTOMERS PREFER TO VIEW PRICES EXCLUDING VAT.
0151 448 1228 (UK)
Foam Sheets
Foam Sheets
Innovation in material sciences has brought forth a multitude of options catering to diverse industrial needs, and at Algeos, we pride ourselves on offering a spectrum of high-quality foam materials. Among our prominent offerings are Plastazote foam, Poron urethanes and EVA foam - each distinctive in composition and engineered with unique properties that cater to a wide array of applications.
From exceptional shock absorption to unparalleled flexibility, these foam materials stand as pillars in various industries, providing unmatched performance and reliability.
Foam Sheet Types Available from Algeos
Plastazote foam, Poron urethanes and EVA foams possess distinct properties and applications catering to diverse needs across various industries. Understanding these differences can help customers make informed decisions when selecting the most suitable material for their specific requirements.
Algeos offers a variety of foam sheet materials, each suited for specific applications in orthotics, prosthetics, footwear and other foam using industries. Here is a detailed overview of Algeos key foam types:
Plastazote Foam
Properties: Closed-cell, cross-linked polyethylene foam known for its lightweight, non-absorbent and highly conformable nature.
Applications: Ideal for orthotic linings, padding and cushioning in sports equipment, as well as protective packaging. Its hypoallergenic and non-toxic properties make it suitable for direct skin contact.
Poron Urethanes
Properties: Made from microcellular polyurethane, Poron offers excellent shock absorption, energy return and long-lasting durability. It maintains performance over time without hardening or collapsing.
Applications: Frequently used in insoles for footwear, protective padding in sports gear and electronic device cushioning. It is particularly valued for its ability to absorb impact and reduce pressure points.
EVA Foam (Ethylene-Vinyl Acetate) Foam
Properties: EVA foam is flexible, cost-effective, resilient and easy to mold and shape. It offers good cushioning and is available in various densities and colours.
Applications: Widely used in custom orthotic devices, shoe midsoles and padding for sports equipment. Its versatility also extends to toys, automotive interiors and craft projects due to its ease of fabrication.
These materials are chosen for their specific properties that cater to the needs of orthotic, prosthetic and footwear manufacturers, ensuring high performance and comfort in the final products.
| Characteristic | EVA Foam | Poron Foam | Plastazote Foam |
|---|---|---|---|
| Cell Structure | Closed‑cell, fine uniform structure | Micro/ open‑cell polyurethane | Closed‑cell, cross‑linked PE |
| Density | 20 - 280 kg/m³ (typical range 20 - 150 kg/m³) | Moderate to high - varied by grade | Available in various densities (e.g. LD60, HD115) |
| Hardness | 15 - 80 Shore C depending on density | Customisable firmness - designed for compression resistance | Medium firmness - varies by grade |
| Compression & Recovery | Low compression set - resilient rebound | Exceptional compression‑set resistance - retains shape | Recovers well from impacts - maintains cushioning |
| Impact Absorption | Good shock absorption, buoyancy | Superior energy absorption, used in electronics/seals | Excellent impact resistance, surface protection |
| Water Resistance | Low water absorption, buoyant | Good resistance, chemicals tolerable | Water‑repellent, closed‑cell PE resists moisture |
| Chemical Resistance | Resistant to oils, fuels, solvents, UV | Excellent solvent/chemical resistance | Outstanding resistance to chemicals, acids, alkalis |
| Temperature & UV Stability | Good UV resistance, tolerates wide temp range | Stable across typical application temperatures | Excellent thermal insulation, UV stable, temp resistant |
| Fabrication Ease | Easily cut, shaped, thermoformed, glued | Die‑cut, slit, laminated; clean fabrication | Easy to cut, shape, glue, non‑staining |
| Biocompatibility | Non‑toxic - used in orthotics & medical devices | Low outgassing - safe in electronics & medical gear | Non‑toxic, latex‑free, hypoallergenic |
| Typical Uses | Footwear insoles, crafts, mats, orthotics, sports gear | Cushioning for electronics, seals, footwear inserts | Orthotic liners, prosthetics, padding, arch supports |
Key Takeways
EVA foam offers versatile cushioning and flexibility, ideal for craft work, orthotic insoles and sporting gear. Highly customisable in terms of density and hardness.
Poron foam excels where compression retention and rebound are critical - perfect for long‑term cushioning in medical devices and electronics.
Plastazote is ultra-pure and chemical-resistant - great for custom orthoses, padding and prosthetic liners with excellent thermal and moisture resistance.
Further Reading
-
May 31, 2025
Foam materials play a critical role in the performance, comfort, and effectiveness of orthotic and prosthetic devices. The right foam can make the difference between a device that supports healing and mobility, and one that causes discomfort, skin irritation or mechanical failure.
-
April 30, 2025
Plastazote is a closed-cell, crosslinked polyethylene (XLPE) foam widely used in engineering, medical devices, orthotics and protective packaging. Chemically, it is produced from low-density polyethylene (LDPE) that is crosslinked with high-energy irradiation and inert nitrogen gas.
-
April 01, 2025
Orthotic components are essential in addressing a range of foot-related issues. Whether you're a podiatrist, physiotherapist, or simply someone seeking relief from foot pain, these additions allow for targeted support, realignment, and cushioning.
-
March 15, 2025
EVA foam – short for Ethylene Vinyl Acetate – is a soft, flexible, and durable material that’s widely used in healthcare, orthotics, sports, education, and beyond. Known for its shock-absorbing and cushioning qualities, EVA foam strikes a balance between firmness and comfort. -
February 28, 2025
Craft foam, particularly EVA foam, is a versatile material. It's a favorite among crafters, cosplayers, and DIY enthusiasts. EVA stands for ethylene-vinyl acetate. This soft, flexible material comes in various colors and thicknesses. -
February 18, 2025
In clinical orthotics, orthotic insoles are a frontline tool for treating foot dysfunction, redistributing pressure and improving overall biomechanics. The success of these insoles depends not just on clinical assessment and design, but also on material selection. One material consistently chosen by podiatrists, orthotists and orthotic technicians is EVA foam. Here's why. -
January 14, 2025
EVA foam (ethylene-vinyl acetate) is a lightweight, flexible, and durable material used in a wide range of industries. Known for its shock-absorbing properties, waterproof nature, and ease of use, EVA foam is a go-to material in everything from healthcare to creative crafts. In this article, we’ll explore the many ways EVA foam is used and why it is such a valuable resource.
-
August 01, 2023
In principle, the use of custom-made foot orthotics allows clinicians to provide a more accurate device to better treat patients, however this depends on the materials and methods used, as well as cost and manufacturing time. Staff shortages within O&P roles, as well as funding cuts, means that orthotists and workshop managers need to use the most cost and time effective materials and methods to best serve their patients.
-
April 17, 2023
Welcome aboard! In this blog, we will explore the world of boat building and repairs with EVA (Ethylene-Vinyl Acetate). EVA has become increasingly popular as a preferred material for boat construction and repairs due to its numerous advantages from its durability and versatility to its comfort safety, aesthetics, low maintenance and environmental friendliness.