EVA Foam Sheet

Innovation in material sciences has brought forth a multitude of options catering to diverse industrial needs, and at Algeos, we pride ourselves on offering a spectrum of high-quality foam materials. Among our prominent offerings are Plastazote foam, Poron urethanes and EVA foam - each distinctive in composition and engineered with unique properties that cater to a wide array of applications.
From exceptional shock absorption to unparalleled flexibility, these foam materials stand as pillars in various industries, providing unmatched performance and reliability.
Plastazote foam, Poron urethanes and EVA foams possess distinct properties and applications catering to diverse needs across various industries. Understanding these differences can help customers make informed decisions when selecting the most suitable material for their specific requirements.
Algeos offers a variety of foam sheet materials, each suited for specific applications in orthotics, prosthetics, footwear and other foam using industries. Here is a detailed overview of Algeos key foam types:
Properties: Closed-cell, cross-linked polyethylene foam known for its lightweight, non-absorbent and highly conformable nature.
Applications: Ideal for orthotic linings, padding and cushioning in sports equipment, as well as protective packaging. Its hypoallergenic and non-toxic properties make it suitable for direct skin contact.
Properties: Made from microcellular polyurethane, Poron offers excellent shock absorption, energy return and long-lasting durability. It maintains performance over time without hardening or collapsing.
Applications: Frequently used in insoles for footwear, protective padding in sports gear and electronic device cushioning. It is particularly valued for its ability to absorb impact and reduce pressure points.
Properties: EVA foam is flexible, cost-effective, resilient and easy to mold and shape. It offers good cushioning and is available in various densities and colours.
Applications: Widely used in custom orthotic devices, shoe midsoles and padding for sports equipment. Its versatility also extends to toys, automotive interiors and craft projects due to its ease of fabrication.
These materials are chosen for their specific properties that cater to the needs of orthotic, prosthetic and footwear manufacturers, ensuring high performance and comfort in the final products.
Characteristic | EVA Foam | Poron Foam | Plastazote Foam |
---|---|---|---|
Cell Structure | Closed‑cell, fine uniform structure | Micro/ open‑cell polyurethane | Closed‑cell, cross‑linked PE |
Density | 20 - 280 kg/m³ (typical range 20 - 150 kg/m³) | Moderate to high - varied by grade | Available in various densities (e.g. LD60, HD115) |
Hardness | 15 - 80 Shore C depending on density | Customisable firmness - designed for compression resistance | Medium firmness - varies by grade |
Compression & Recovery | Low compression set - resilient rebound | Exceptional compression‑set resistance - retains shape | Recovers well from impacts - maintains cushioning |
Impact Absorption | Good shock absorption, buoyancy | Superior energy absorption, used in electronics/seals | Excellent impact resistance, surface protection |
Water Resistance | Low water absorption, buoyant | Good resistance, chemicals tolerable | Water‑repellent, closed‑cell PE resists moisture |
Chemical Resistance | Resistant to oils, fuels, solvents, UV | Excellent solvent/chemical resistance | Outstanding resistance to chemicals, acids, alkalis |
Temperature & UV Stability | Good UV resistance, tolerates wide temp range | Stable across typical application temperatures | Excellent thermal insulation, UV stable, temp resistant |
Fabrication Ease | Easily cut, shaped, thermoformed, glued | Die‑cut, slit, laminated; clean fabrication | Easy to cut, shape, glue, non‑staining |
Biocompatibility | Non‑toxic - used in orthotics & medical devices | Low outgassing - safe in electronics & medical gear | Non‑toxic, latex‑free, hypoallergenic |
Typical Uses | Footwear insoles, crafts, mats, orthotics, sports gear | Cushioning for electronics, seals, footwear inserts | Orthotic liners, prosthetics, padding, arch supports |
EVA foam offers versatile cushioning and flexibility, ideal for craft work, orthotic insoles and sporting gear. Highly customisable in terms of density and hardness.
Poron foam excels where compression retention and rebound are critical - perfect for long‑term cushioning in medical devices and electronics.
Plastazote is ultra-pure and chemical-resistant - great for custom orthoses, padding and prosthetic liners with excellent thermal and moisture resistance.
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