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Polymer Silicone | Orthotic Repairs£24.88 £20.73 -
Otoform Silicone Podiatry Putty - 584ml with 20ml Hardener£43.20 £36.00Sold: 800g
Incl. VAT Exl. VAT£50.40 £42.00Sold: 800g
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Otoform KC Hardener - Additional Hardener Tube 20g£14.30 £11.92Sold: 20g Tube
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Reaktol Catalyst for use with Fresco Silicones - 20ml£7.57 £6.31Sold: 20ml Bottle
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Fresco Silicone Podiatry Putty for Corrective Toe Orthoses£62.16 £51.80Sold: 500g
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Duo 10 A&B Podiatry Silicone - 1+1 Mixable Soft Silicone£72.14 £60.12Sold: Each
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Duo 10 Podiatry Silicone Starter KitIncl. VAT Exl. VAT£42.49 £35.41 -
Bland Rose Silicone - Soft Silicone Paste - 500g£44.10 £36.75Sold: 500g Pot
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Manufacturing Interdigital Silicone Orthoses with Podiatry Putty
Guide for Podiatrists
Interdigital silicone orthoses are essential tools in podiatric care, offering relief from various foot conditions such as bunions, hammertoes and interdigital corns. These custom-made devices help realign toes, reduce pain and prevent further deformities. This article explores the process of manufacturing interdigital silicone orthoses, highlighting the materials, orthoses production techniques and best practices for podiatrists.
Understanding Interdigital Silicone Orthoses
Interdigital silicone orthoses fit between the toes, providing cushioning, alignment and pressure relief. These orthoses are typically made from mouldable silicones, favoured for their flexibility, durability and ease of use.
Materials Needed
- Mouldable Putty / Silicone: Types include Otoform KC and Fresco Silicone Putty.
- Catalyst Hardening Paste: Used to achieve the desired consistency.
- Measuring Tools: Spoons or scales for accurate measurement.
- Mixing Tools: Bowls and spatulas for mixing.
- Modelling Tools: Spatulas, moulds and shaping tools.
Step-by-Step Manufacturing Process
1. Assessment and Measurement
Begin with a thorough assessment of the patient's foot condition and take accurate measurements to determine the size and shape of the orthosis required.
2. Material Preparation
Mix the silicone and catalyst hardening paste accurately. Achieve a uniform, putty-like consistency that is pliable yet firm enough to hold its shape.
3. Moulding the Orthosis
Shape the mixed silicone putty into the desired form using modelling tools. Make custom adjustments to ensure a precise fit, often involving multiple fittings with the patient.
4. Curing the Silicone
Allow the orthosis to cure, typically taking a few hours to overnight. Check for rough edges and make final adjustments for comfort and effectiveness.
5. Fitting and Patient Education
Fit the finished orthosis to the patient and provide instructions on how to wear and care for it, including cleaning and signs of wear and tear.
Best Practices for Podiatrists
- Patient-Centered Approach: Prioritise the patient's comfort and specific needs.
- High-Quality Materials: Use high-quality silicone putty and catalysts for durability and effectiveness.
- Regular Follow-Ups: Schedule follow-ups to monitor the effectiveness and make necessary adjustments.
- Continuing Education: Stay updated with the latest techniques and materials.
Typical Applications
Case Study: Bunions
A patient with a severe bunion experiences reduced pain and improved mobility after using a custom interdigital silicone orthosis.
Case Study: Hammertoes
An interdigital orthosis alleviates pressure and friction for a patient with hammertoes, leading to increased comfort and reduced pain.
Case Study: Interdigital Corns
A custom orthosis provides cushioning and reduces friction, helping a patient with interdigital corns experience significant pain relief.
Further Reading
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May 13, 2025
When you have a nagging foot problem, it’s tempting to play “Dr. Google” and diagnose yourself at home. The internet has many quick answers. Almost three-quarters of patients say they look online for medical information. In fact, over 35% of people have tried to identify a medical condition online instead of seeing a professional.
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May 03, 2025
Onychomycosis or fungal nail infection, is a common and tough infection. It affects many people around the world. It is estimated to occur in around 5% of people worldwide (with higher rates in older adults, up to 20–25%) .
Toenails are affected more often than fingernails. Onychomycosis makes up about 30% of all fungal infections in the skin, hair, and nails. Beyond cosmetic concerns, fungal nail infections can cause pain, discomfort, and nail disfigurement, impacting patients’ quality of life.
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April 30, 2025
In the UK, wound care is an essential part of the NHS and is often managed by GPs, practice nurses and community healthcare teams. Choosing the right wound dressing can promote faster healing, improve comfort and essentially reduce complications. Below is a summary of the main dressing types used across NHS and community settings. -
April 12, 2025
Metatarsalgia can be a real pain in the foot - literally. If you've been experiencing discomfort in the ball of your foot, you might be dealing with this common condition. But don't worry; you're not alone. Many people have this problem. The good news is that there are effective ways to treat and manage metatarsalgia.
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April 06, 2025
Plantar fasciitis, characterised by heel pain due to inflammation of the plantar fascia, affects many individuals, especially those who are active or on their feet for extended periods.
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April 01, 2025
Orthotic components are essential in addressing a range of foot-related issues. Whether you're a podiatrist, physiotherapist, or simply someone seeking relief from foot pain, these additions allow for targeted support, realignment, and cushioning.
Sold: 300g (approx. 300ml)
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