In independent testing and decades of field use, PORON has ranked among the best for shock attenuation and long-term resilience, particularly in sensitive applications.
Dual-Layer Poron Plastazote Sheets£70.56 £58.80
SHOW PRICES WITH OR WITHOUT VAT? MANY BUSINESS CUSTOMERS PREFER TO VIEW PRICES EXCLUDING VAT.
0151 448 1228 (UK)
Cushioning Material for Orthotic Insoles, Footwear and Beyond
When it comes to creating high-quality orthotic insoles and footwear, the choice of materials is critical. Among the various options available, one material stands out for its exceptional performance and versatility: Poron.
This advanced, open-cell polyurethane memory foam has become a popular choice not only in orthotic insole and shoe manufacturing but also in a wide range of other applications, including impact protection clothing, vibration reduction and sports equipment.
In this article, we’ll explore the unique properties of Poron, its uses in orthotic insoles and footwear and its broader applications in various industries.
What is Poron?
Poron is a high-performance, microcellular polyurethane foam known for its durability, energy absorption, and cushioning properties.
Developed by Rogers Corporation, this material is engineered to provide long-lasting comfort and support, making it an ideal choice for applications where pressure relief, impact protection and shock absorption are essential.
The open-cell structure of Poron allows it to compress and recover repeatedly without losing its cushioning ability. This characteristic ensures that products made with Poron maintain their performance over time, even under continuous stress.
Additionally, Poron is available in various densities and thicknesses, allowing manufacturers to tailor the material to meet specific application requirements.
Poron in Orthotic Insoles and Footwear
One of the most common uses of Poron is in the production of orthotic insoles and footwear. Podiatrists and orthotists frequently recommend Poron-based insoles to patients who require superior cushioning and support.
Here’s why Poron is so highly regarded in this field:
- Exceptional Cushioning: Poron’s ability to absorb impact makes it an excellent material for orthotic insoles. It helps to reduce pressure points and distribute weight evenly across the foot, which can alleviate discomfort and prevent injuries, particularly for individuals who spend long hours on their feet.
- Durability: Unlike other cushioning materials that may break down over time, Poron retains its shape and effectiveness even after prolonged use. This durability means that insoles made from Poron will continue to provide support and comfort, making them a cost-effective choice for both manufacturers and consumers.
- Breathability: Poron’s open-cell structure allows air to circulate, helping to keep feet cool and dry. This breathability is particularly important in preventing issues such as athlete’s foot and other conditions caused by excessive moisture.
- Customisation: Orthotic insoles often need to be customised to meet the specific needs of individuals, and Poron’s versatility makes it easy to work with. It can be cut, shaped, and layered to create insoles that provide targeted support where it’s needed most.
Beyond Footwear: Other Uses of Poron
While Poron is a star player in the world of orthotic insoles and footwear, its unique properties lend themselves to a wide array of other applications. Let’s take a closer look at some of the other industries that benefit from this remarkable material.
1. Impact Protection Clothing and Equipment
Poron is widely used in the manufacture of impact protection clothing and equipment. Whether it’s for sports, workwear, or personal protective equipment (PPE), Poron’s ability to absorb shock makes it an ideal material for padding and protective gear.
- Sports Equipment: Athletes rely on Poron for protection in high-impact sports such as football, rugby, and cycling. The material is often used in helmets, pads, and other gear to reduce the risk of injury by absorbing and dissipating impact forces.
- Workwear and PPE: In industries where workers are exposed to potential impacts, such as construction or manufacturing, Poron is used in protective clothing and gear to enhance safety. Its lightweight nature ensures that the protective gear is not cumbersome, allowing workers to move freely while staying protected.
2. Vibration Reduction
Vibration can be a significant issue in many industrial applications, leading to wear and tear on machinery, discomfort for operators, and even potential health risks. Poron’s vibration-damping properties make it an effective solution for reducing these vibrations.
- Machinery and Equipment: Poron is used in gaskets, seals, and pads to minimise vibration in industrial equipment. By absorbing the energy from vibrations, Poron helps to extend the lifespan of machinery and reduce maintenance costs.
- Automotive Applications: In the automotive industry, Poron is used in various components to reduce road and engine vibrations, enhancing the comfort of the vehicle’s occupants. It’s also used in seals and gaskets to provide noise and vibration insulation.
3. Sports Equipment
In addition to its use in impact protection, Poron is also employed in a range of sports equipment for its cushioning and shock-absorbing properties.
- Footwear: Many sports shoes incorporate Poron in their design to provide athletes with the necessary cushioning to protect their feet during intense activity. The material helps to absorb the shock of repeated impacts, such as those experienced by runners or basketball players.
- Protective Padding: In sports like skiing and snowboarding, Poron is used in protective padding to safeguard against falls and collisions. Its ability to conform to the body while providing cushioning makes it an ideal material for these applications.
Poron is a truly versatile material that plays a crucial role in various industries, from orthotic insoles and footwear to impact protection, vibration reduction, and sports equipment.
Its unique combination of durability, cushioning and customisation makes it an indispensable material for manufacturers looking to create products that offer superior performance and long-lasting comfort.
Whether you’re in the field of podiatry, orthotics, sports, or industrial manufacturing, Poron’s wide-ranging applications can help you meet the demands of your clients and end-users.
As a material that continually proves its worth in diverse settings, Poron is undoubtedly a key component in the design and manufacture of products that need to deliver on both comfort and protection.
Australia & New Zealand customer can buy here >>
Category Manager
Marc Cameron
Materials and product development specialist with over 25 years of experience in health-related materials, orthotic therapy, and medical product innovation. Deep knowledge of foams, polymers, composites, adhesives and functional materials used across orthotic, rehabilitation, and healthcare applications. Writes for clinicians, techs and educated consumers seeking clear, evidence-informed guidance without the marketing fluff.
Further Reading
-
November 04, 2025
-
May 31, 2025
Foam materials play a critical role in the performance, comfort, and effectiveness of orthotic and prosthetic devices. The right foam can make the difference between a device that supports healing and mobility, and one that causes discomfort, skin irritation or mechanical failure.
-
April 06, 2025
Memory foam shoe inserts have become a popular choice for people looking to add comfort and support to their everyday footwear.
Whether you’re on your feet all day at work, dealing with foot pain or simply looking for a bit more cushion in your trainers, memory foam insoles can seem like an easy solution. But are they the best option for your feet - and are they always the healthiest choice?
-
January 07, 2025
When it comes to footwear comfort, not all cushioning is created equal. Whether you're designing for athletes, work boots, lifestyle shoes or aftermarket insoles the materials you choose can make or break the user experience. That’s where PORON Vive Energy Activated Cushioning comes into play - a high-performance solution that offers an ideal balance between shock absorption and energy return.
-
May 10, 2024
Algeos, a leading provider of medical supplies and equipment, establishes its partnership with podiatrists visiting the Village of Hope in New Dheli, India, to provide much needed chairside materials. A thriving residential community, the Village of Hope was built in 1993 by HOPE Foundation, part of HOPE Worldwide, and sits on 22.4 acres of land with almost 800 houses for approximately 6,000 people. -
April 03, 2024
Therapeutic insoles are designed to provide, support, alignment, and relief for various foot conditions or biomechanical issues. They help support the arch, redistributing pressure evenly across the foot and providing stability. They can correct biomechanical imbalances in the feet by aligning the foot properly, and can help alleviate associated discomfort or prevent injuries.
Sold: Per Sheet
Incl. VAT Exl. VAT