Aortha Copolymer Polypropylene Plastic Sheets - Colours
Aortha PPC Copolymer Polypropylene has excellent physical characterisitcs, particularly for applications where impact strength and heat resistance is important.
The ability of Polypropylene to yield pressure and torque, yet consistantly return to its form without fatiguing, will eliminate distortion.
Sold: Multiple sheet size options
Incl. VAT Exl. VATProduct Description
Combines Toughness with Useful Yield and Recovery
These coloured copolymer polypropylene sheets are designed for orthotic and prosthetic fabrication where impact strength, controlled flex and dependable thermoforming performance are important. They are suited to workshops producing custom devices that need to resist daily stress while maintaining shape and function over time.
Available in practical sheet, thickness and colour options, this material gives technicians a reliable choice for custom fabrication, check work and device manufacture where efficient processing and durable finished results matter.
Key selling points
- High impact resistance helps finished devices cope with daily wear and repeated loading.
- Controlled flexibility supports fit, comfort and performance in custom-made devices.
- Thermoformable for accurate shaping over casts, moulds and models.
- Available in black and white for different fabrication and finish preferences.
- Wide thickness choice supports everything from lighter builds to more substantial applications.
What it does and how it works
This sheet material is heated to a workable forming range, then moulded into the required shape for orthotic or prosthetic use.
Once cooled, it provides a durable finished structure with the resilience needed for repeated everyday use.
As a copolymer polypropylene, it combines toughness with useful yield and recovery.
That balance helps reduce distortion and supports applications where the material needs to flex under pressure or torque yet return consistently to form.
Common problems it may help with
- Need for a tough sheet plastic that can tolerate impact and repeated use.
- Fabrication of orthotic or prosthetic devices that need some flexibility without losing shape.
- Workshop need for a material that thermoforms cleanly and efficiently.
- Requirement for dependable plastic sheeting for braces, supports, sockets and body jackets.
- Need for colour choice within a practical clinical or workshop fabrication range.
Applications and suitability
This material is suitable for orthotic and prosthetic fabrication, including foot orthoses, knee braces, spinal supports, prosthetic components, body jackets and AFO-related work.
It is intended for technicians, fabricators and clinical workshops needing a durable, formable plastic sheet for custom device manufacture.
It is especially useful where a balance of strength, flexibility and processing ease is needed to create patient-specific devices with dependable day-to-day performance.
Who it may not suit
- Users looking for a finished wearable device rather than a raw fabrication material.
- Projects requiring a clear diagnostic plastic rather than an opaque coloured sheet.
- Workflows without safe heating, forming and trimming equipment.
- Applications needing an ultra-rigid material with minimal flex characteristics.
PPC
Product specifications
| Product type | Copolymer polypropylene plastic sheet |
|---|---|
| Range | Coloured PPC sheets |
| Sold as | Multiple sheet size options |
| Available sheet size | 1220mm x 2440mm |
| Available colours | Black and White |
| Available thicknesses | 2mm, 3mm, 4.5mm, 6mm, 9mm, 12mm, 15mm |
| Material benefits | Impact resistant, flexible, lightweight, chemically resistant and easy to process |
| Thermoforming temperature | 180°C to 200°C |
| Typical uses | Orthotic devices, prosthetic components, body jackets, AFOs and custom fabricated supports |
| Material detail | Includes up to 15% polyethylene |
Usage instructions
- Select the required thickness, colour and sheet size for the intended device or fabrication job.
- Heat the material within the recommended thermoforming range of 180°C to 200°C using appropriate workshop equipment.
- Form the sheet over the required cast, model or fabrication surface while the material is workable.
- Allow it to cool fully so the shape is retained before trimming, finishing or fitting into the final production stage.
- Store flat and handle using standard safe workshop procedures to help preserve sheet quality and consistency.
Benefits
- Supports efficient custom fabrication for orthotic and prosthetic work.
- Helps create durable devices that hold shape well under repeated use.
- Offers a practical mix of toughness and flexibility for patient-specific applications.
- Gives technicians colour and thickness choice across common workshop needs.
- Useful for both routine fabrication and more demanding supportive builds.
Contraindications & warnings
- For workshop fabrication use only and not intended as a finished device in supplied sheet form.
- Use suitable heating, cutting and forming equipment with appropriate workshop safety precautions.
- Do not overheat beyond recommended processing temperatures.
- Finished device suitability depends on correct material selection, design and fabrication method.
FAQs
What is coloured copolymer polypropylene used for?
It is used for orthotic and prosthetic fabrication where a strong, formable and slightly forgiving plastic is needed. Typical applications include foot orthoses, knee braces, spinal supports, prosthetic parts, body jackets and AFO-related work.
What makes this material different from a more rigid plastic?
This material is valued for combining impact resistance with useful flexibility and recovery. That means it can yield under pressure or torque and then return more reliably to form, which is helpful in many custom device applications.
What colours are available?
This product is available in black and white. These colour options make it easier to match fabrication preferences and the intended finish of the final device.
What thickness options are available?
The listed thickness options are 2mm, 3mm, 4.5mm, 6mm, 9mm, 12mm and 15mm. This range allows technicians to choose a sheet that better suits the level of support, rigidity and build style required.
What temperature should it be thermoformed at?
The recommended thermoforming range is 180°C to 200°C. Working within that range helps achieve accurate moulding while supporting reliable material behaviour during fabrication.
Is it suitable for orthotic devices?
Yes, it is suited to orthotic fabrication, including foot orthoses, knee braces and spinal supports. Its balance of strength and flexibility makes it practical for custom-fit supportive devices.
Can it be used for prosthetic fabrication?
Yes, it is also suitable for prosthetic components where impact resistance, comfort and dependable forming properties are important. It is intended for workshop-based fabrication rather than end-user shaping.
Is it easy to process in the workshop?
Yes, ease of processing is one of its key advantages. It is designed to thermoform efficiently, helping reduce production friction while supporting accurate customisation.
Is this material lightweight?
Yes, lightweight handling is one of the listed benefits. That can help both during fabrication and in the comfort of the finished orthotic or prosthetic device.
Is this a finished medical device?
No, this is a fabrication material supplied as plastic sheeting. The final device depends on professional material selection, forming, finishing and fitting.
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Product Summary
These coloured copolymer polypropylene sheets are designed for orthotic and prosthetic fabrication where impact resistance, flexibility and efficient thermoforming are essential. Available in black or white, with thickness options from 2mm to 15mm and a 1220mm x 2440mm sheet size, they are suited to custom devices such as orthoses, prosthetic parts, body jackets and AFO-related builds. For professional workshop use, they offer a dependable balance of strength, resilience and processability.
























Sold: Multiple sheet size options
Incl. VAT Exl. VAT