Workshop machinery is the variety of machines and tools that are used in workshops, typically for manufacturing, construction, or repair work. The different machines are designed to perform specific tasks such as cutting, shaping, drilling, grinding, and assembling materials like wood, metal, plastic, and composites.

The purpose of workshop machinery is to facilitate the efficient and precise fabrication, modification, and assembly of materials in a workshop setting. Vacuum formers are machines used in a manufacturing process called vacuum forming, which involves shaping plastic sheets into specific forms using heat and vacuum pressure. This process is widely used in various industries to create a range of products, from simple packaging to complex components. They are crucial tools in the O&P industry, where they are used to create custom-fitted devices and help improve the mobility and comfort of patients. The key features of vacuum formers are:

  • Provides powerful and even suction to ensure precise moulding of orthotic materials over foot casts
  • Ensures consistent and even moulding across the entire surface, preventing material distortion and ensuring a perfect fit
  • Heavy-duty vacuum bed and hinged lid and rubber diaphragm. Large enough to produce two full-length casts
  • The base of the vacuum former is made of galvanised and varnished steel. In the base, there are two valves, the left one is necessary for the air suction inside the vacuum machine while the right one is necessary for the vacuum release
  • The upper part is made of a varnished steel frame with two hinges and a rubber sheet. It also features a frontal locking lever
  • With the vacuum former, you can find a light alloy plate with relevant wooden supports for the use of particularly low models

Infrared Ovens

An infrared oven is a type of heating device that uses infrared radiation to heat, dry or cure materials. Unlike conventional ovens that rely on convection or conduction, infrared ovens generate heat through lamps and emitters, which directly radiate energy onto the target material. They are valued for their speed, efficiency, and ability to provide consistent results, making them a popular choice in both industrial and consumer applications. It is a specialised heating device used to warm thermoplastic materials before they are moulded into custom orthotic and prosthetic devices. The oven uses radiation to heat the materials evenly and efficiently, making them pliable and ready for forming over a model or mould. The key features of infrared ovens are:

  • Utilises advanced infrared technology to deliver even and controlled heating, ensuring optimal moulding of orthotic materials
  • Quickly reaches the desired temperature, reducing wait times and increasing productivity
  • Adjustable temperature settings allow precise control to suit various orthotic materials and requirements
  • Ensures consistent heating across the entire surface area, preventing hot spots and material damage
  • Simple controls and a clear digital display make the ovens easy to operate, even for beginners

Grinders 

A grinder is a powerful tool used for grinding, which is a type of machinery that involves removing material from a workpiece to shape or finish it. In the O&P industry, grinding machines are essential tools used to shape, modify, and finish materials such as plastics, foams and metals. These materials are used to create custom orthotic and prosthetic devices, such as braces, insoles, prosthetic limbs, and sockets. Grinding machines ensure that these devices fit comfortably, function correctly, and meet the specific needs of patients. The key features of grinding machines are: • The high-speed motor and adjustable sanding belts allow for meticulous grinding and customisation, ensuring a perfect fit for orthotics and shoe modifications.

  • The integrated dust extraction system maintains a clean workspace, enhancing safety and reducing maintenance
  • The grinder’s robust construction ensures long-term reliability and minimal downtime, making it a valuable investment for professional use
  • Suitable for a wide range of grinding tasks, from orthotic adjustments to show modifications, catering to the delivery needs of healthcare and footwear professionals

A router is a versatile and essential tool used in woodworking, manufacturing, and various other industries. It is primarily used to hollow out or shape a piece of material, usually wood, but can also work with plastics and soft metals. Routers are commonly used for creating detailed designs, edges, grooves and patterns in materials. Routers are specialised tools used to shape, detail and refine materials used in orthotic and prosthetic devices. These routers are crucial for creating precise and customised components, ensuring the devices fit comfortably and function effectively. The key features of routers are:

  • Achieve high-quality, precise routing with the powerful motor and adjustable speed settings
  • Adjustable height and tilt angle ensure operator comfort and versatility, enhancing productivity 
  • Built-in safety features and robust construction provide reliable and safe operation, even in demanding environments
  • Suitable for a wide range of routing tasks, making it an invaluable tool for professionals in various industries

Heating Ovens 

Heating ovens are devices used to apply controlled heat to materials for various purposes, such as drying, curing, baking, or sterilising. In different industries, heating ovens play a crucial role in processes that require precise temperature control over a specific duration. In the O&P industry, heating ovens are specialised devices used to heat and soften thermoplastic materials, which are moulded into custom orthotic or prosthetic devices. These ovens are essential for preparing materials like polypropylene, and other heat-mouldable plastics, enabling them to be shaped to fit a patient’s specific anatomy. The key features of heating ovens are:

  • Achieve perfect results every time with adjustable temperature settings, ensuring accurate heat application tailored to your specific requirements
  • Advanced heating technology guarantees uniform heat distribution, eliminating hot spots and ensuring the integrity of your materials
  • Built for durability, the oven features a sturdy design that withstands the rigour of a busy clinical environment
  • Intuitive controls make it easy to operate, allowing you to focus on your craft without unnecessary complexity
  • Comes with a range of accessories to enhance functionality and efficiency, making it a complete solution for your heat moulding needs

Dust Extraction Units 

Dust extraction units are systems designed to capture and remove dust, debris, and other airborne particles generated during various industrial processes. In workshops, manufacturing facilities, and especially in the O&P industry, these units play a critical role in maintaining a clean and safe working environment. These units help protect both workers and patients from potential health hazards. The key features of dust extraction units are:

  • Efficient extraction keeps your workspace clean, reducing health hazards associated with dust inhalation
  • By removing dust and chips effectively, the SPA 1200 helps extend the life of your tools and equipment
  • The large filter surface ensures excellent air filtration, maintaining a healthier working environment
  • With easy setup and operation, this unit is designed for convenience and efficiency

 

The right tools and equipment are crucial for delivering high-quality, custom-made devices that improve patients’ lives. From shaping materials with routers and grinding machines; to ensuring a clean and safe working environment with dust extraction units. By understanding the purpose and use of these tools, professionals in the O&P field can enhance their craft, ensuring that each device is not only functional but also comfortable and durable.